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Innovative extruder designs advancing reclaiming of flake to pellets

Ever wondered how those plastic bottles and containers you toss into the recycling bin can be turned into new products? It starts with a process called extrusion, in which plastic flakes are melted and formed into pellets that, in turn, can be used to manufacture an endless array of new products. But if you do this process wrong, it can be very difficult and expensive.  

Improve productivity of plastic flakes to pellet conversion in extrusion through reshaping the extruder

While queuing can also introduce and improve the captured energy of plastic flakes in high-quality pellets, conveying polymer scraps to traditional extruder designs is not easy. The lower productivity, increase in energy consumption and pellet quality degradation are some of the major limitations. From the all-new Pet flakes washing machine, MOOGE takes plastic flakes and turns them back into pellet form more efficient than before. Improved monitoring and control now provide industry with a means to maintain its side of the process, reducing the points of friction, empowering greater conformity to size and more pellets out on the line. 

Optimizing productivity and quality with innovative screw design

There is no doubt that getting consistent quality and output when converting plastic flakes to pellets is imperative. Rather than following the normal route at an extruder of future-proofing machine for ever more complex materials and processes, MOOGE has decided to start completely from scratch: optimize the process and combine a smart design so that maximum output and high quality pellets are achieved. Engineers use these changes along with settings on the Pet flakes washing line so they can produce pellets to meet rigorous quality standards. 

A Modern Take on Extruder Design

However, in this day and age, sustainability matters more that ever. MOOGE value the economy of the world and are conscious of saving energy throughout the recycle process. With enhancements in green technology through thinking about extruder being able to utilize a greater percentage of motive power, they could extract pellets made from biomass. 

With More Intelligent Extruder Design for Flake-to-Pellet Conversion Improveness

Recycling process is an important practice in order to save the environment and conserve the natural resources. MOOGE wants to revolutionize the way recycling is done and develop a smarter extruder design for flake-to-pellet conversion efficiency. Through the use of advanced Pet flakes machine technology and engineering, the company has made significant improvements to the extrusion process, in order to speed it up, improve its efficiency and lower costs.